Zeparo Cyclone

IMI Pneumatex
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​​​​​​​ Dirt and magnetite separator with Cyclonic technology for horizontal and vertical mounting Comprehensive range of products for sludge and magnetite separation in heating and cooling water systems. The number of potential applications as well as their modular construction is second to none. The new cyclonic technology takes dirt separation efficiency to the next level.

High efficiency independent of dimension

Separation efficiency increases together with flow velocity. The pressure drop remains stable regardless of the amount of dirt collected. Even higher protection for higher flows, e.g. in cooling applications. Suitable for up to 300 kW of system output.

Cleans and protects the installation

Protects critical investments such as boilers, pumps, valves, chillers, and calorie meters, from dirt-related malfunction and failure. No risk of clogging - the dirt collected can be easily and quickly flushed out with the help of the drain valve. Reduces maintenance and associated costs over entire system lifetime.

Magnet Accessory

Optimises separation efficiency even further for sludge and magnetite (black iron oxide) deposits that consist of finer magnetic particles. Combines magnetic separation and thermal insulation. Available in a set with the Zeparo Cyclone or as a separate accessory.

Horizontal and vertical mounting

The unique cyclonic technology works in every position, allowing the Zeparo Cyclone to be mounted in vertical pipes as well.

Technical description

Application:

Heating and chilled water systems.

Media:

Non-aggressive and non-toxic system media.
Addition of antifreeze agent up to 50%.

Pressure:

Max. admissible pressure, PS: 10 bar
Min. admissible pressure, PSmin: 0 bar

Temperature:

Max. admissible temperature, TS: 120 °C
Min. admissible temperature, TSmin: -20 °C

Material:

Body: Brass
Cyclone insert: PPS Ryton.
Gaskets: EPDM

Marking:

Body: PN, DN, flow direction arrow.
Label with TS and TSmin.

Transportation and storage:

In dry places.

Magnet and Thermal insulation:

Magnet: NdFeB with Ni-Cu-Ni cover/protection against rust.
Insulation: Expanded polypropylene (EPP), anthracite.
Insulation value approx. 0.035 W/mk.
Fire rating B2 to DIN 4102 and E in acc. to EN 13501-1.
Max. temperature: 110 °C.
Min. temperature: 6-8 °C (above dew point).

Zeparo Cyclone Dirt ZCD – Separator, version Dirt for sludge particles

Zeparo Cyclone ZCD

Horizontal and vertical installation.

Female thread according to ISO 228. DN 20 thread length according to ISO 7/1.

Type
H
h1
L
qnom
[m3/h]
qmax
[m3/h]
m
[kg]
D
EAN
Article No
ZCD 20 *
201
305
100
1,18
2,3
1,3
G3/4
7640153570543
789 7420
ZCD 25
201
305
100
1,47
3,8
1,3
G1
7640153570550
789 7425
ZCD 32
258
355
122
3,18
7,2
2,2
G1 1/4
7640153570567
789 7432
ZCD 40
310
400
158
4,75
10,2
3,7
G1 1/2
7640153570574
789 7440
ZCD 50
310
400
160
6,88
16,0
3,9
G2
7640153570581
789 7450

*) Can be connected to smooth pipes by KOMBI compression coupling.

qmax calculated on max speed in the pipe of 2 m/s.

Zeparo Cyclone ZCDF

Horizontal and vertical installation.

Flanges according to EN 1092-1.

Type
DN
H
h1
L
qnom
[m3/h]
qmax
[m3/h]
m
[kg]
D
EAN
Article No
ZCDF
50
325
400
230
6.88
16.0
8.78
165
5902276895135
303040-80902

*) Can be connected to smooth pipes by KOMBI compression coupling.

qmax calculated on max speed in the pipe of 2 m/s.

Zeparo Cyclone ZCDM Sets

ZCD + ZCHM

Horizontal and vertical installation.

Type
H
h1
L
B
[mm]
m
[kg]
D
Number of magnets
EAN
Article No
20 *
213,5
305
100
110
1,4
G3/4
4
7640153570598
789 7520
25
213,5
305
100
110
1,4
G1
4
7640153570604
789 7525
32
269,5
355
122
132
2,4
G1 1/4
4
7640153570611
789 7532
40
327,2
400
158
160,5
3,9
G1 1/2
6
7640153570628
789 7540
50
327,2
400
160
160,5
4,2
G2
6
7640153570635
789 7550

*) Can be connected to smooth pipes by KOMBI compression coupling. See catalogue leaflet KOMBI.

qmax calculated on max speed in the pipe of 2 m/s.

Accessories

Magnet and Thermal insulation ZCHM

The insulation with magnet can be mounted on the Zeparo Cyclone without draining the system. Also compatible with the flanged ZCDF.

Type
Size
H
L
B
Number of magnets
m
[kg]
EAN
Article no
ZCHM 20-25
DN 20-25
175
108
110
4
0,126
7640161629158
787 7425
ZCHM 32
DN 32
232
132
134
4
0,189
7640161629202
787 7432
ZCHM 40-50
DN 40-50
289
158,5
160,5
6
0,310
7640161629219
787 7450

To select a Zeparo Cyclone with magnet you have to order a Zeparo Cyclone ZCD and an insulation with magnet ZCHM in the same dimension or use the set ZCDM.

KOMBI compression coupling

Max.: 100°C
Thrust screw: AMETAL® or brass, nickel plated.
Cone: Brass
(For more information see catalogue leaflet KOMBI.)

Male pipe threads
on thrust screw
For pipes,
diameter
EAN
Article No
G3/4
15
7318792875403
53 235-117
G3/4
18
7318792875601
53 235-121
G3/4
22
7318792875700
53 235-123

Support bush should be used TA 320 for copper pipes and TA 321 for steel pipes, see catalogue leaflet KOMBI.

Name Document Type Download All
Zeparo_Cyclone_EN_low.pdf Technical Specifications
Planning_and_Calculation_EN_low.pdf Technical Specifications
Zeparo Cyclone_1903_low.pdf Installation Instructions
Zeparo_Cyclone_ZCHM_1903_low.pdf Installation Instructions
Zeparo Cyclone_ZCDM_Set_1903_low.pdf Installation Instructions
Zeparo_ZCDF_install_1903_low.pdf Installation Instructions
Decl_of_Conf_ZEPARO_Cyclone.pdf Legal Documents
Env_Prod_Decl_Zeparo_Cyclone.pdf Legal Documents
Zeparo_Cyclone_Sales_Flyer_EN.pdf Marketing Material
Name Document Type Download All
Zeparo Cyclone ZCD.doc Text For Tenders
Zeparo Cyclone ZCD.pdf Text For Tenders

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